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Watlow Series 988 connectivity to 3100-MCM

Problem Solution Overview

We performed testing between the subject device and our 3100-MCM product.

Solution Brief

Our testing generated the following results:

  • We were able to successfully communicate with the device. (see below for configuration parameters used during the testing)
  • The product supported Modbus functions 3, 4, 6 & 16

The purpose of our testing is to assure a level of compatibility in the communications between the two products. Through this testing, we attempt to identify problem areas that may arise when implementing the interface in the field.

Configuration:

The product testing was performed with the following settings used:
- Baud: 9600
- Parity: None
- Stop: 1
- Mode: RTU Master Mode
- Physical Connection : RS-485

The Module Configuration used in our testing was as follows:

Address

0

1

2

3

4

5

6

7

8

9

N7:0

0

0

5

0

0

0

0

0

0

0

N7:10

1

1

5

0

0

0

0

0

0

0

N7:20

4

1

2

130

150

0

0

0

4

0

This configuration, in combination with the example ladder logic referenced below, generates the following memory map:
N10:0 to N10:129 - Slave Data
N10:130 to N10:149 - Slave Error Table (Contains revision level information also)
N10:150 to N10:199 - Master Error Table (Contains status of commands for diagnostics)

Command List:

The following command list shows some of the commands which were used to test the communications:

Address

0
Port
Number

1
Slave
Number

2
Function
Code

3
Source
Address

4
Count

5
Dest.
Address

6
Read
Type

7
Polling
Time Preset

N7:50

1

1

3

0

10

0

0

0

N7:60

1

1

4

10

10

10

0

0

N7:70

5

1

6

200

1

7

0

0

Our test command list performs the following functions.

  1. N7:50 Read registers 40001-40010
  2. N7:60 Read registers 30010-30020 (same registers as 40010-40020)
  3. N7:70 Write to register 40008 (function 16 could also be used in this position)

Cable Connection:

The physical connection which was used during testing was as follows:

3100-MCM
Module

Series 988

14 TxRxD+

--------------------

Terminals 5 & 3

25 TxRxD-

--------------------

Terminals 6 & 4

4 RTS

-----------|

 

5 CTS

-----------|

 

Additional Comments and Observations:

  1. RS-485, was used for testing purposes.
  2. The maximum length for any read is 32 words in length.
  3. Watlow recommends avoiding continuous writes to the unit. This can be easily avoided by using the conditional of port command. This will cause the command to execute based on a change of values in the source data. A second option would be to use the command control functionality available in version 2 of the 3100/3150-MCM. For further information on how this may be done please contact us to obtain a copy the sample logic illustrating this functionality.

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Contact Information


Watlow Controls
1241 Bundy Blvd.
P.O. Box 5580
Winona, MN 55987
Phone: (507) 454-5300
Fax: (507) 452-4507

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